Tire shredders are specialized machines designed to process used tires into smaller, more manageable pieces. These machines play a crucial role in the recycling industry, helping to address the growing problem of tire waste.

Tire shredders are usually accompanied by tire wire drawing machines. After the steel wires in the tires are separated, the tires are fed into the feed port by a conveyor or manually, and then shredded.

Tire shredders offer several economic advantages：

1. Cost Savings: Shredding tires reduces waste volume, lowering disposal costs.  

2. Revenue Generation: Shredded rubber is sold as raw material for products like rubber asphalt, sports surfaces, and new tires, creating additional revenue.  

3. Energy Recovery: Shredded tires are used as tire-derived fuel (TDF) in cement kilns and power plants, offering a cost-effective alternative to fossil fuels and reducing energy costs.

Tire shredders also provide some environmental benefits:

1. Waste Reduction: Shredding tires reduces their volume, making them easier to manage and store, minimizing environmental impact.  

2. Resource Conservation: Recycling shredded rubber reduces the need for virgin rubber, conserving natural resources and lowering environmental impact.  

3. Carbon Footprint Reduction:Rubber powder and oil from waste tires replace industrial products, cutting carbon pollution.

Tire shredders are vital in combating tire waste, delivering economic and environmental benefits. They process used tires into valuable raw materials, enabling cost savings, revenue generation, and job creation. Additionally, they reduce waste, conserve resources, and prevent pollution, playing a key role in sustainable waste management. As recycling demand grows, tire shredders will remain central to building a cleaner, greener future.

In the world of material handling, efficiency, reliability, and innovation are key. At ZoNuo, we take pride in presenting our state-of-the-art 4 Wheel Electric Forklift Trucks, engineered to meet the diverse and demanding needs of industries across the globe.

Lead-Acid Batteries Type: The Time-Tested Workhorse

1.Cost-Effective Solution

One of the primary advantages of our lead-acid battery-powered forklifts is their cost-effectiveness. The production cost of lead-acid batteries is relatively low compared to some of their counterparts. This makes our lead-acid equipped Heavy Duty Electric Counterbalance Forklifts an attractive option for businesses with budget constraints without compromising on performance. For example, in small to medium-sized warehouses where initial investment is a crucial factor, our lead-acid forklifts offer an affordable entry point into electric material handling.

2.Mature Technology and High Capacity

With a history spanning over a century, lead-acid battery technology is extremely mature. At ZoNuo, we leverage this tried and true technology to ensure stable and reliable performance. These batteries have a relatively large capacity, capable of providing sufficient power to handle heavy loads throughout the workday. In industrial settings where long - lasting power is required for continuous operations, such as in manufacturing plants with extended shift hours, the high capacity lead-acid batteries in our forklifts prove to be a reliable power source.

3.Safety First

Safety is a top priority at ZoNuo, and our lead-acid battery-powered forklifts reflect this commitment. During the charging and discharging processes, lead-acid batteries do not produce flammable or explosive substances. This significantly reduces the risk of fire and explosion hazards in the workplace, providing a safer environment for operators and other personnel. In environments where safety regulations are strict, such as in food and pharmaceutical industries, the safety features of our lead - acid - battery forklifts are highly valued.

High-Voltage Lithium Batteries Type: The Future of Forklift Power

Extended Runtime and Reduced Charging Time

Our high-voltage lithium battery-powered four-point electric counterbalance forklifts are designed for maximum productivity. Lithium batteries offer an extended runtime, allowing for longer periods of continuous operation without the need for frequent recharging. Additionally, they have a much shorter charging time compared to lead-acid batteries. In fast-paced logistics and distribution centers, where every minute counts, the quick-charging capability of our lithium forklifts can significantly increase the number of tasks completed in a day, leading to higher overall efficiency.

Lightweight and Compact Design

Lithium batteries are lighter and more compact than lead-acid batteries of the same energy capacity. This not only improves the overall maneuverability of the forklift but also contributes to reduced wear and tear on the vehicle's components. In narrow aisle applications, the lighter weight and compact size of our lithium-powered forklifts enable operators to navigate through tight spaces with ease, optimizing storage space utilization in warehouses.

Advanced Battery Management System

Each of our high-voltage lithium-powered forklifts is equipped with an intelligent battery management system. This system ensures optimal performance and safety by monitoring and controlling various parameters such as battery voltage, current, and temperature. It also helps to extend the lifespan of the battery, providing long-term value for our customers. In large scale operations where equipment downtime can be costly, the advanced battery management system in our lithium forklifts minimizes the risk of unexpected battery failures, ensuring smooth and continuous operations.

Exceptional Component Quality

Reliable and Durable Parts

At ZoNuo, we understand that the quality of a forklift is only as good as the sum of its parts. That's why we source our components from the best suppliers in the industry. From the high-strength steel used in the chassis and mast to the precision - engineered hydraulic and electrical components, every part of our four-point electric counterbalance forklifts is built to last. The robust construction of our forklifts ensures they can withstand the rigors of heavy-duty use in even the most demanding industrial environments.

Stringent Quality Control

Our commitment to quality extends to every stage of the manufacturing process. We have implemented a rigorous quality control system that includes multiple inspections and tests. Each component undergoes strict quality checks before being assembled into the forklift, and the finished product is thoroughly tested for performance, safety, and reliability. This attention to detail ensures that every ZoNuo four-point electric counterbalance forklift that leaves our factory meets the highest standards of quality.

Easy Maintenance and Serviceability

In addition to using high-quality components, we also design our forklifts with maintenance and serviceability in mind. The layout of the components is carefully planned to allow for easy access during routine maintenance and repairs. This reduces downtime and maintenance costs, keeping your operations running smoothly. Our comprehensive after - sales service network is also available to provide prompt support and assistance whenever you need it, ensuring that your ZoNuo forklift continues to perform at its best for years to come.

In conclusion, ZoNuo's 4-wheel electric counterbalance forklifts, with their versatile battery options and top-notch component quality, are the ideal choice for businesses looking to enhance their material handling operations. Whether you prioritize cost-effectiveness, long-runtime, or high-performance, our forklifts have the features and capabilities to meet your specific requirements. Contact us today to learn more about how ZoNuo can help take your business to the next level.

In the modern fields of logistics and industrial production, efficient, flexible, and environmentally friendly material handling equipment is of utmost importance. Three Wheel Electric Forklift Truck, with its outstanding performance, wide applicability, and advanced technology, offers an ideal solution for the material handling needs of various enterprises and customers.

Performance Features

1. Maneuverability for Smooth Operation in Tight Spaces

Our Mini 3 Wheel Electric Forklift features an ingenious design with an extremely small turning radius. Thanks to its unique three-point structure, the rear wheels serve both as drive wheels and steering wheels, enabling the forklift to turn and reverse easily in narrow aisles and confined spaces.

2. Powerful Performance Ensuring Efficient Handling

Equipped with a full AC dual-drive high-efficiency motor, it delivers stable and robust power output. This motor not only boasts high efficiency, providing powerful driving performance comparable to that of internal combustion forklifts but also exhibits excellent energy consumption performance. Meanwhile, the forklift's lifting system is equally efficient. The high-power oil pump motor, combined with a silent large-displacement gear pump, can lift goods quickly and smoothly.

3. Stability and Reliability for Worry-Free Operation

The battery is positioned at the bottom of the frame, lowering the overall center of gravity and significantly enhancing stability. When the forklift is operating with a load, the gantry tilts backward, and the wheelbase automatically extends, further improving stability.

4. Comfortable Operation Reducing Labor Intensity

The steering wheel's tilt angle can be adjusted, and the seat position can be adjusted forward and backward according to the driver's height and habits, ensuring that drivers of different builds can find the most comfortable driving position.

Application

1.Warehousing and Logistics Industry; 2.Manufacturing Production Workshops; 3.Industries with Strict Environmental Requirements, Such as Pharmaceuticals and Food; 4.E-commerce Distribution Centers

ZoNuo 3 wheel electric forklift adopts a high-efficiency travel control system with a high-frequency MOSFET integrated controller, ensuring smooth and precise control of the forklift's travel and lifting. This system offers excellent speed regulation performance and features multiple practical functions, including regenerative braking, reverse braking, and anti-rollback on ramps. We have fully considered the maintenance needs of users during the later operation. The forklift is designed with a fully open hood, allowing maintenance personnel to easily access all key components, greatly simplifying daily maintenance and troubleshooting. Additionally, many key components of the forklift, such as the motor and controller, adopt a modular design, facilitating replacement and repair.

ZoNuo understands that different customers have varying business requirements and operational environments. Therefore, we offer a wide range of customizable options. Customers can choose gantries of different heights according to their actual needs to meet the requirements of different cargo stacking heights. Forks of various lengths are available to adapt to different sizes of cargo pallets. Moreover, special configurations can be customized according to specific environmental requirements, such as cold storage operations or flammable and explosive environments, ensuring that the forklift can operate stably and efficiently in various complex environments.

With advancements in technology, the demand for electric motors operating in extreme environments has grown significantly. Among these, vacuum environments pose unique challenges for electric motors. This article explores how motors can function properly in a vacuum and introduces some typical application cases.

I. Special Requirements for Motors in a Vacuum Environment

A vacuum environment (typically defined as pressure below 1×10⁻⁵ Pa) affects motor operation in several ways:

Heat Dissipation Issues: The absence of air convection in a vacuum renders traditional cooling methods ineffective.

Material Outgassing: Certain materials release gases in a vacuum, contaminating the environment.

Lubrication Challenges: Conventional lubricants tend to evaporate or decompose in a vacuum.

Electrical Insulation Problems: The performance of insulating materials may change under vacuum conditions.

Thermal Expansion Differences: Variations in thermal expansion coefficients between materials become more pronounced with temperature changes.

II. Key Technologies for vacuum compatible motors

1. Special Heat Dissipation Designs

Use of high thermal conductivity materials (e.g., copper, aluminum) for housing

Design of heat-radiating fins to increase surface area for radiative cooling

Integration of heat pipes or liquid cooling systems (for high-power motors)

2. Selection of Vacuum-Compatible Materials

Use of low-outgassing materials (e.g., stainless steel, ceramics, specialty plastics)

Avoidance of high-outgassing materials like rubber and standard plastics

Selection of vacuum-compatible insulating materials (e.g., polyimide, PTFE)

3. Special Lubrication Systems

Use of solid lubricants (e.g., molybdenum disulfide, graphite)

Application of specialized vacuum-compatible greases

Design of self-lubricating bearing systems

4. Sealing Technologies

Use of metal seals or specialized elastomer seals

Design of multi-stage sealing systems

Consideration of thermal stress effects on seals

5. Special Electromagnetic Design

Optimized winding design to minimize heat generation

Consideration of corona discharge in a vacuum

Use of high-temperature-resistant electromagnetic materials

III. Typical Application Cases of Vacuum Motors

1. Aerospace Applications

Satellite Attitude Control Motors: Used for adjusting solar panels and Earth orientation.

Space Robotic Arm Drive Motors: Employed in the International Space Station and satellite servicing missions.

Rocket Propulsion System Valve Control Motors: Regulate fuel and oxidizer flow.

2. Semiconductor Manufacturing

Wafer Handling Robot Motors: Transport silicon wafers inside vacuum chambers.

Lithography Machine Precision Positioning Motors: Enable nanometer-level positioning accuracy.

Vacuum Deposition Equipment Rotary Motors: Ensure uniform coating deposition.

3. Scientific Research Equipment

Particle Accelerator Vacuum Pump Motors: Maintain ultra-high vacuum conditions.

Fusion Reactor Internal Drive Motors: Used in tokamak devices for various actuators.

Space Simulation Chamber Equipment Motors: Simulate space environments for testing on Earth.

4. Medical Devices

Proton Therapy System Gantry Motors: Precisely position patients in a vacuum environment.

Electron Microscope Stage Drive Motors: Enable nanometer-level sample movement.

5. Industrial Equipment

Vacuum Metallurgical Furnace Drive Motors: Handle materials in high-temperature vacuum conditions.

Vacuum Coating Production Line Conveyor Motors: Transport substrates in continuous production processes.

IV. Development Trends in Vacuum Motors

Higher Power Density: Deliver greater torque in limited spaces.

Longer Lifespan: Reduce maintenance needs, especially for space applications where repairs are difficult.

Smarter Control: Integrate sensors for condition monitoring and adaptive control.

New Material Applications: Use of advanced materials like carbon nanotubes and graphene.

Modular Design: Facilitate quick adaptation for different vacuum applications.

Conclusion

Motor technology for vacuum environments is a critical enabler for multiple high-tech industries. With advancements in materials science, thermal management, and precision manufacturing, the performance of vacuum motors will continue to improve, expanding their range of applications. In the future, vacuum motors will play an even more significant role in cutting-edge fields such as deep-space exploration, quantum technology, and next-generation semiconductor manufacturing.

Selecting a suitable high/low temperature servo motor requires a comprehensive consideration of environmental conditions, performance requirements, material compatibility, and system reliability. Below are the key steps and considerations:

1. Define Operating Environmental Conditions

Temperature Range: Confirm the minimum and maximum temperatures the motor must withstand (e.g., -40°C to +85°C), as well as the rate of temperature change.

Humidity, Dust, and Corrosiveness: High/low-temperature environments may involve additional factors (e.g., condensation, salt spray), requiring materials with appropriate protection ratings (IP rating).

Vibration and Shock: Mechanical strength may degrade under extreme temperatures, so the motor’s structural vibration resistance must be evaluated.

2. Key Performance Parameters

Torque and Speed:

At low temperatures, increased lubricant viscosity may raise starting torque, requiring additional margin.

At high temperatures, magnetic performance (e.g., permanent magnet demagnetization) may degrade, necessitating high-temperature-resistant materials (e.g., samarium-cobalt magnets).

Power Matching: To prevent overheating due to efficiency loss at high temperatures, calculate actual thermal dissipation under load.

Feedback System: Encoders or resolvers must operate reliably in extreme temperatures.

3. Materials and Structural Design

Temperature-Resistant Materials:

Housing: Aluminum alloy (lightweight) or stainless steel (corrosion-resistant).

Seals: Silicone or fluorocarbon rubber (resistant to low-temperature brittleness and high-temperature aging).

Lubricants: Fully synthetic grease (e.g., PTFE-based) suitable for a wide temperature range.

Thermal Management:

High-temperature environments: Enhance cooling (e.g., heat sinks, forced air cooling).

Low-temperature environments: Optional heating elements to prevent condensation.

4. Electrical Compatibility

Insulation Class: Select materials with at least Class F (155°C) or Class H (180°C) insulation.

Cables and Connectors: Use shielded cables resistant to high/low temperatures to prevent cracking or melting.

5. Brand and Certifications

Special Certifications: Such as military (MIL-STD), automotive (AEC-Q200), or aerospace standards.

Supplier Experience: Prioritize vendors with proven experience in high/low-temperature motor applications.

6. Testing and Validation

Environmental Simulation Testing: Test motor start-stop and load performance in extreme temperatures using thermal chambers.

Lifetime Testing: Evaluate performance degradation after long-term thermal cycling.

7. Cost and Maintenance

Total Cost of Ownership: Higher-spec motors may cost more but reduce downtime losses.

Maintenance Convenience: Modular designs simplify seal or bearing replacement.

Recommended Selection Process

Define Requirements: Environmental parameters, load curves, dynamic response needs.

Preliminary Model Selection: Screen motors based on torque-speed curves.

Field Testing: Conduct small-batch trials and monitor performance.

Common Pitfalls

Ignoring Startup Characteristics: Locked-rotor current may surge at low temperatures, requiring protective circuitry.

Over-Reliance on Spec Sheet Data: Manufacturer data is often measured under ideal conditions; real-world derating is necessary.

By following a systematic selection process, high/low-temperature servo motors can achieve stable operation in extreme environments, balancing performance and reliability.

Zhonggu Weike Power Technology Co., Ltd. is a National Specialized, Sophisticated, and Innovative Enterprise specializing in the R&D, manufacturing, and application of special motors for harsh environments, including vacuum, high-temperature, cryogenic, and radiation conditions. Our products are widely used in aerospace, satellite communications, space observation, biomedical engineering, and genetic sample storage.

Radiation Hardened Stepper Motors are specially designed for environments with ionizing radiation (e.g., X-rays, gamma rays, neutron radiation). These motors must maintain reliable operation under radiation exposure. Below are their primary applications and essential characteristics.

I. Typical Applications

Nuclear Industry & Power Plants

Nuclear reactors (control rod drives, valve adjustments, inspection equipment).

Nuclear waste handling systems (robotic arms, conveyor mechanisms).

Fusion experiments (e.g., precision positioning in tokamak devices).

Medical Radiation Environments

Radiotherapy equipment (e.g., collimator control in gamma knife or proton therapy systems).

Rotating mechanisms in CT/PET-CT imaging devices.

Aerospace & Deep Space Exploration

Satellite and space telescope adjustment mechanisms (exposed to cosmic rays).

Rover mobility and sampling systems (e.g., Mars/Moon exploration).

High-Energy Physics Experiments

Particle accelerators (e.g., beam control and detector positioning in CERN).

Military & Security Applications

Automated systems in nuclear submarines or weapons facilities.

Radiation-monitoring robots (e.g., post-Fukushima disaster response).

II. Key Features of Radiation-Hardened Motors

Radiation-Hardened Design

Materials: Radiation-resistant ceramics, specialty plastics, and stainless steel housing (avoiding degradable organics like rubber or epoxy).

Electronics: Radiation-hardened ICs (e.g., space-grade), opto-isolation, or simplified circuitry (reducing semiconductor reliance).

High Reliability

Certified for radiation hardening (Rad-Hard) to ensure performance stability under cumulative radiation doses.

Sealed construction or inert gas (e.g., nitrogen) filling to prevent contamination.

High-Temperature Resistance & Heat Dissipation

Efficient thermal management (e.g., metal housings, conductive coatings) for radiation-induced high temperatures.

Low Maintenance & Long Lifespan

Brushless designs or solid lubricants to avoid lubricant breakdown from radiation.

Electromagnetic Compatibility (EMC)

Shielding against electromagnetic interference (e.g., nuclear EMP) to prevent signal disruption.

Precision Control & Torque Stability

Maintains micro-stepping accuracy without step loss (critical for medical/industrial positioning).

III. Additional Notes

Difference from Standard Motors: Radiation-resistant variants are costlier and often custom-built.

Alternatives: In low-radiation settings, shielded standard motors may suffice for cost savings.

Ctrl-Motor has been engaged in the R&D, production and sales of vacuum motors, high and low temperature motors,reducers,etc for 12 years,The high and low temperature motors can be adapted to any extreme conditions from -196℃ to 300℃, and the vacuum degree can reach 10-7pa, we can provide 10^7Gy radiation protection and salt spray protection products. 

In modern industrial automation, motors serve as core driving components and are widely used in various equipment and systems. With continuous technological advancements, the performance requirements for motors have become increasingly stringent. For instance, in high-temperature environments, elevated temperatures can significantly affect motor performance, efficiency, and lifespan, as detailed below:

1. Reduced Efficiency

Increased Resistance: The resistance of motor windings (copper wires) rises with temperature, leading to higher copper losses (I²R) and reduced efficiency.

Changes in Iron Losses: High temperatures may exacerbate eddy current losses and hysteresis losses in the core (especially in permanent magnet motors), further decreasing efficiency.

2. Decreased Output Power

Thermal Limitations: Motors are typically designed based on rated temperatures. Under high temperatures, heat dissipation capacity declines, potentially forcing derated operation (reducing output power) to prevent overheating.

Demagnetization of Permanent Magnets (PMSMs): High temperatures can weaken the magnetic properties of permanent magnets, reducing magnetic field strength and consequently lowering torque and power output.

3. Accelerated Insulation Aging

Insulation Material Lifespan: High temperatures accelerate the aging of motor insulation materials (e.g., enameled wires, slot insulation). Empirical rules indicate that insulation life halves for every 10°C temperature increase (Arrhenius Law).

Breakdown Risk: Prolonged exposure to high temperatures may cause insulation cracking, leading to short circuits or ground faults.

4. Bearing and Lubrication Issues

Lubrication Failure: High temperatures reduce the viscosity or cause oxidation of lubricating grease, resulting in poor lubrication and increased bearing wear.

Mechanical Deformation: Thermal expansion of bearings or shafts may alter fitting clearances, causing vibration or seizing.

5. Impact on Control Systems

Sensor Drift: Temperature-sensitive components (e.g., thermocouples, Hall sensors) may produce erroneous readings, affecting control accuracy.

Electronic Component Failure: High temperatures reduce the reliability of drive circuits (e.g., IGBTs, capacitors), increasing failure rates.

6. Other Potential Issues

Thermal Stress: Differences in thermal expansion coefficients may cause structural deformation (e.g., between the stator and housing).

Cooling System Overload: Forced cooling systems (fans, liquid cooling) may operate at full capacity for extended periods in high-temperature environments, shortening their lifespan.

Countermeasures

Optimized Heat Dissipation: Enhance ventilation, adopt liquid cooling, or implement heat pipe technology.

Material Selection: Use high-temperature-resistant insulation materials (e.g., Class H insulation) and high-temperature lubricants.

Temperature Monitoring: Install temperature sensors for overheating protection or power derating.

Environmental Control: Avoid operating motors in enclosed or high-temperature areas; install additional cooling systems (e.g., air conditioning) if necessary.

Conclusion

High temperatures comprehensively affect a motor’s electrical performance, mechanical reliability, and control system stability. Proper thermal design and temperature management are crucial to ensuring stable motor operation in high-temperature environments. If your application requires prolonged operation under high temperatures, it is advisable to use motors specifically designed for such conditions to ensure sustained and reliable performance.

Zhonggu Weike Power Technology Co., Ltd. is a National Specialized, Sophisticated, and Innovative Enterprise specializing in the R&D, manufacturing, and application of special motors for harsh environments, including vacuum, high-temperature, cryogenic, and radiation conditions. Our products are widely used in aerospace, satellite communications, space observation, biomedical engineering, and genetic sample storage.

With a professional team in technology, manufacturing, and service, as well as Asia’s most comprehensive environmental and dynamic transmission testing facilities, we are committed to providing expert, high-quality solutions for every customer.

Overview

ICI pilling tester is a professional test equipment specially used to evaluate the anti-pilling performance of textile surface. The instrument provides objective data for textile quality control by simulating the friction effect of fabrics in daily use.

Main uses

1. Textile quality evaluation

(1) Used to determine the ability of various woven fabrics, knitted fabrics and non-woven fabrics to resist surface pilling during wearing and washing.

(2) Evaluate the anti-pilling performance of different fabrics (such as wool, cotton, chemical fiber and their blended fabrics).

(3) Provide objective basis for product quality control for textile manufacturers.

2. Product R&D support

(1) Help R&D personnel compare the anti-pilling properties of different fiber materials, yarn structures and fabric structures.

(2) Evaluate the effects of new textile materials or special finishing processes (such as anti-pilling treatment).

(3) Provide data support for product improvement and optimize production process parameters.

3. Standard compliance testing

(1) Implement pilling tests of international standards (such as ISO 12945), national standards (such as GB/T 4802.1) and industry standards.

(2) Provide compliance test reports for product certification.

(3) Ensure that exported textiles meet the quality requirements of the target market.

4. Consumer experience prediction

(1) Simulate the surface changes of fabrics under normal use conditions.

(2) Predict the appearance retention of products after actual wearing and washing.

(3) Provide consumers with product quality reference.

Application industries

(1) Garment manufacturing industry (especially high-end suits, sweaters and other products prone to pilling).

(2) Home textile industry (sheets, sofa fabrics, etc.).

(3) Industrial textiles.

(4) Quality inspection agencies and third-party testing laboratories.

(5) Textile colleges and research institutions.

ICI pilling tester provides the textile industry with an important tool for evaluating product durability and appearance retention through standardized testing methods, which plays an important role in improving product quality and consumer satisfaction.

Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com

Say goodbye to traditional inefficiency and embrace intelligent loading - Jiachuang-Jina automatic loading machine for bagged cement leads the industry change

In the cement industry, traditional manual loading methods have long faced pain points such as low efficiency, high cost, prominent safety hazards and high dependence on manpower. In response to these challenges, Gachn Jeenar Company innovatively launched an automatic loading machine for bagged cement. With intelligent and automated technology, it completely reshapes the loading process and provides cement production companies with efficient, stable and safe excellent loading solutions!

Core advantages:

Efficiency leap, production capacity doubled:

Equipped with high-precision industrial robotic arms and intelligent transmission systems, the loading speed is as high as 120 tons/hour, which is more than 300% higher than manual efficiency, easily meeting peak order demand and greatly increasing loading throughput.

Precise stacking, stable and reliable:

Using advanced positioning technology and adaptive stacking algorithms, ensure that bagged cement is neatly and stably stacked, effectively avoiding tilting and damage caused by uneven stacking during transportation, and significantly reducing the cargo damage rate.

Reduce costs and increase efficiency, and benefit in the long run:

One-button start, fully automated operation, significantly reducing manual dependence and related training investment, and effectively reducing comprehensive operating costs. The equipment investment payback period is short, achieving long-term economic benefits.

Flexible adaptation, intelligent interconnection:

Compatible with a variety of vehicle models (such as open cars, vans, etc.) and packaging specifications (50kg/ton bags, etc.). Support seamless docking with the factory MES/ERP system to achieve real-time monitoring and management of loading data, and assist in production decision-making.

Safety and environmental protection, people-oriented: The fully enclosed design effectively reduces dust dispersion and creates a cleaner working environment; completely eliminates the safety hazards caused by manual handling, ensures personnel safety, and fully complies with green factory construction standards.

Customer testimony:

After successful application at Jinniu Cement Plant, loading efficiency increased by 4 times, saving about 200 yuan/hundred tons of labor costs annually, and customer satisfaction increased significantly! The equipment operates stably, has a very low failure rate, and is easy to maintain, which solves the long-standing problem of "difficult recruitment" in one fell swoop.

Why choose Gachn-Jeenar?

Deep industry accumulation: Focusing on the research and development of automation equipment in the cement industry for 8 years, with mature and reliable technology and a deep understanding of industry needs.

Tailor-made solutions: Provide personalized solutions based on the actual working conditions of the enterprise, and provide full-process professional support from installation and commissioning to personnel training.

Worry-free after-sales service: 24-hour rapid response, relying on a complete service network covering the whole country to ensure the efficient and stable operation of the equipment throughout its life.

Have you ever wondered how the packaging bags for putty powder building materials and waterproof woven bags for cement are produced? The answer lies in a technology called "laminating"! Today, let's reveal the hero behind the scenes - laminating machine, and see how it uses high temperature and pressure to turn ordinary materials into powerful composite materials. ​

1. The magic of laminating machine: from plastic particles to composite film ​

The core work of the laminating machine is like "dressing" the material. Taking the extrusion laminating machine as an example, its work process is divided into four steps: ​

Feeding: Plastic particles are added to the hopper and fed into the extruder through the conveying device.

Heating and melting: The particles are heated, sheared and plasticized in the extruder to form a uniform molten plastic melt.

Extrusion coating: The molten plastic melt is evenly extruded through the extruder head (die lip) and coated on the surface of the running substrate to form a continuous film layer.

Cooling and solidification: The substrate coated with the film layer is quickly cooled by a cooling roller (usually a chrome-plated mirror roller) to solidify the molten plastic and form a flat and firm composite film.

2. With the support of black technology, these laminating machines are a bit "ruthless" ​

Different types of laminating machines have their own unique skills, especially in industrial production, they are synonymous with efficiency and precision. ​

Gachn group laminating machine: the ceiling of efficiency and precision ​

Imagine that a machine can "leak" dozens of meters of film per minute, and can also control the thickness error of the film to ±0.01! Gachn laminating machine has done this. It is equipped with an intelligent control system that can monitor the extrusion speed, temperature and substrate tension in real time to ensure that the transparency and tensile strength of each roll of film of different woven fabrics are exactly the same. ​

Gachn group(GACHN JEENAR) laminating machine: the behind-the-scenes promoter of high-end films ​

It can turn PP&PE materials into thin and tough films with efficient extrusion and precise temperature control technology. A "technical responsibility" indeed.​

3. Environmentally friendly and versatile, the "dream machine" of industrial production

In addition to the technical hard core, modern laminating machines have also "rolled" to new heights in environmental protection and multi-function. Many equipment use energy-saving heating systems, which reduce power consumption by 30% compared with traditional models; the exhaust gas recovery device equipped can convert harmful gases in the production process into harmless substances.

4. The future is promising: the infinite possibilities of laminating technology

From daily necessities to high-precision materials, laminating machines use high temperature and technology to quietly change our lives. The next time you see plastic composite packaging, you might as well pay more attention to it - this thin layer of film contains the wisdom and innovation of countless engineers. If you are more curious about laminating technology, or want to know about application cases in specific fields, please leave a message in the comment area to discuss!