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Application and Use of Taber Tester in the Textile Industry

2025-07-25

Taber Tester (Taber Abrasion Tester) is a key testing equipment widely used in the textile industry, mainly used to evaluate the abrasion resistance, pilling resistance and surface durability of fabrics. Its precise quantitative testing capability provides an important basis for textile quality control, product development and industry standard certification. The following are the main uses of Taber Tester in the textile industry:


1. Evaluate the wear resistance of fabrics

(1) Simulate real wear environment

The Taber tester simulates the wear of fabrics in daily wear, washing, friction and other environments by rotating friction.

It is suitable for all kinds of textiles, such as clothing fabrics (cotton, polyester, wool, etc.), home textiles (sheets, sofa covers), industrial fabrics (tents, canvas), etc.

(2) Quantifying the wear resistance level

The wear resistance level of the fabric is determined by calculating the mass loss (unit: mg) after a certain number of friction cycles or observing the degree of surface wear.

For example:

Highly wear-resistant fabrics (such as work clothes and military uniforms) need to withstand a higher number of cycles (such as 10,000 times) without obvious wear.

Low wear-resistant fabrics (such as silk and lace) may be significantly damaged after 1,000 friction cycles.


2. Test the anti-pilling performance

(1) Evaluate the changes in the fabric surface

During the friction process, the fabric surface may form pilling due to fiber breakage and entanglement, affecting the appearance and feel.

The Taber tester can be combined with standard ratings (such as ISO 12945-2, ASTM D4970) for anti-pilling testing.

(2) Optimize the textile process

Optimize product design by comparing the test results of different fiber compositions, weaving methods or finishing processes (such as anti-pilling additive treatment).


3. Testing the durability of special textiles

(1) Automotive interior materials

Seat fabrics, seat belts, car roofs, etc. need to withstand long-term friction. Taber testers can simulate the wear and tear after long-term use.

(2) Protective clothing and functional textiles

Fire suits, medical protective clothing, etc. need to maintain durability in extreme environments. Testing their wear resistance can ensure their service life.

(3) Carpets and decorative fabrics

Evaluate the degree of wear of carpets after long-term trampling and optimize fiber selection (such as nylon vs. polypropylene).


4. Comply with international testing standards

Taber testers are widely used in textile testing laboratories around the world and comply with many international standards, such as:

ASTM D3884 (Textile Abrasion Resistance Test)

ISO 5470-1 (Coated Fabric Abrasion Resistance)

GB/T 21196 (Chinese Textile Abrasion Resistance Standard)


5. Optimize production process and cost control

Material screening: Select the most cost-effective raw materials by comparing the wear resistance data of different fabrics.

Process improvement: such as adjusting yarn density and finishing process (such as resin treatment) to improve wear resistance.

Reduce return rate: Ensure that products meet industry standards and reduce customer complaints caused by quality problems.


Conclusion

The application of Taber tester in the textile industry covers abrasion resistance testing, anti-pilling evaluation, durability analysis of special textiles and other aspects, providing a scientific basis for product quality control, R&D optimization and industry certification. Its precise testing methods and wide standard applicability make it an indispensable equipment for textile enterprises, testing institutions and R&D centers.

With the data support of Taber tester, textile enterprises can improve product competitiveness, reduce quality risks and meet the needs of different markets.

Email: hello@utstesters.com

Direct: + 86 152 6060 5085

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Web: www.utstesters.com

Elephant Factory Acceptance Ceremony Successfully Held Crude Oil Transfer Pump

2025-07-25

Elephant Machinery recently welcomed representatives from Sudan's energy sector and the Sudan National Petroleum Pipeline Company for a factory visit and inspection of the ordered CBW-2800 crude oil transfer pumps.

The equipment underwent rigorous testing, with all items passing acceptance in a single attempt.

 


Elephant Machinery is honored to receive recognition in the international petroleum equipment industry. In our pursuit of innovation in reciprocating pump applications, we remain committed to our founding principles: reliability, durability, and user-friendly operation. We listen to every customer’s feedback, integrating their needs into our designs, and crafting reciprocating pump solutions with craftsmanship—delivering convenience, reliability, efficiency, and intelligence.

Elephant Machinery arrives as scheduled, bringing reciprocating pumps to the Xinjiang International Petroleum Exhibition

2025-07-25

From July 18 to July 20, Elephant Machinery will be at Booth E4020 at the Urumqi Xinjiang International Petroleum and Chemical Technology and Equipment Exhibition to meet with you and discuss business opportunities.

 

 

At this event, we showcased our DS200 triplex pump, DW400 quintuplex pump, and DXBH-66 intelligent unmanned pump skid, and discussed cutting-edge reciprocating pump technology in the petroleum industry with attendees.

 

 

On the first day of the exhibition, a long line formed at the Elephant Machinery booth, attracting many domestic and international visitors to stop and chat.

 

 

As a key hub along the Belt and Road Initiative, Xinjiang serves as a “super transit hub” for Elephant Machinery to expand its reach into Central Asia, Eastern Europe, and North Africa.

 

 

Elephant Machinery is committed to building a world-class brand in reciprocating pumps, adhering to the principle of “product is king,” and deeply engaging in the energy infrastructure market along the Belt and Road Initiative to support the thriving development of global oil and gas exploration and production. The company continuously updates and improves its products, dedicated to providing global customers with more convenient, reliable, efficient, and intelligent reciprocating pump solutions.

What is the difference between a jet pump and a plunger pump?

2025-07-25

The jet pump and the plunger pump are two different types of pumps, with the main differences reflected in the following aspects:

 

1.Working Principle

  • Jet Pump: It is a fluid pressurization device that primarily utilizes high-pressure working fluids (water, air, steam) to generate a high-speed jet through a nozzle, which enters a high-pressure chamber, thereby increasing the pressure to meet operational requirements. It relies entirely on the dynamic motion between fluids. It has strong self-priming capability and can handle gas-liquid mixed fluids.

  • Plunger Pump: The motor drives the pump's crankshaft to rotate via large and small pulleys and a narrow belt. The crankshaft then drives the connecting rod and plunger to perform reciprocating motion. When the plunger moves backward, the inlet valve opens, allowing liquid to enter the pump body until the plunger reaches its rearmost position (180° rotation of the crankshaft), completing the suction process. The plunger then begins to move forward, compressing the liquid in the pump's valve chamber, increasing the pressure. As a result, the inlet valve closes, and the discharge valve opens, allowing the liquid to be pushed out by the plunger through the discharge valve. The flow rate can be adjusted by changing the size of the plunger.

 

2.Structural Differences

  • Jet Pump: Simple in structure, primarily generates power through fluid movement, with lower maintenance costs in the long run (no vulnerable parts) and lower sealing requirements.

  • Plunger Pump: Mainly generates power through the reciprocating motion of the plunger. Compared to the jet pump, it has higher long-term maintenance costs and extremely high sealing requirements to prevent plunger leakage.

 

3.Application Scenarios

  • Jet Pump: Deep well water extraction, chemical industry (capable of transporting corrosive media,etc).

Plunger Pump: High-pressure cleaning, petroleum industry (mud pump, water injection pump, etc.), water well drilling, etc.

 

The jet pump primarily relies on hydrodynamic force for operation, making it suitable for simple working conditions and offering corrosion resistance. On the other hand, the plunger pump operates through the reciprocating motion of a plunger, making it ideal for high-pressure, high-efficiency, and stable-flow applications. You can choose the appropriate pump based on different working conditions and requirements. Elephant Machinery offers both plunger pump and jetting pump in our product lineup. Visit our website (www.elephantmudpump.com) to select the product you need—we will be your trusted partner!

Glass Color Sorter Empowering Recycling Resource Sorting

2025-07-25

In today's era of increasing resource recycling and environmental awareness, glass color sorters, as highly efficient and intelligent sorting equipment, are being widely applied in the recycled glass recovery sector. They enhance sorting precision and efficiency, propelling the industry towards greater intelligence and sustainability.

What is a Glass Color Sorter?
A glass color sorter is an automated sorting device that utilizes photoelectric recognition technology to identify the color, impurities, and shape of crushed glass. It employs high-speed cameras to capture image data, combined with AI image recognition algorithms and an ejection valve system. This enables the precise removal of glass of different colors or containing impurities, ensuring product purity.


Key Functions and Advantages of Grotech Glass Color Sorters

  • High-Precision Recognition: Utilizes advanced CCD cameras and AI algorithms to identify various colored glasses (transparent, green, brown, etc.) with an accuracy rate exceeding 99%.

  • Impurity Removal: Efficiently identifies and removes non-glass impurities like ceramics, metals, plastics, and paper, significantly improving recycled glass quality.

  • Strong Adaptability: Suitable for processing crushed glass particles ranging from 0.2mm to 50mm in size, meeting diverse process requirements.

  • Intelligent & Simple Operation: Features a touchscreen control panel and user-friendly interface. Supports one-touch intelligent adjustment and an automatic cleaning system for easy maintenance.

  • Energy Efficient & High Output: Scientifically designed valve layout, fast air jet response, low energy consumption. Processing capacity ranges from 2 to 10 tons per hour (depending on model).

Wide Range of Applications
Glass color sorters are extensively used in:

  • Waste glass recycling stations

  • Recycling resource processing plants

  • Beer bottle and beverage bottle crushing lines

  • Construction glass and automotive glass recovery systems

Through intelligent sorting, they effectively enhance the purity and economic value of recyclables, reduce labor costs, and lessen the burden on environmental processing.

GroTech Plastic Color Sorter Precision Meets Efficiency

2025-07-25

Driven by carbon neutrality goals and the growth of the circular economy, the plastic recycling industry is entering a new era of transformation. One major challenge stands out: how to sort complex and diverse plastic waste with high precision, efficiency, and intelligence. GroTech, a leading technology company based in Hefei, China, has risen to this challenge with its specialized plastic color sorter, offering a revolutionary solution for plastic recycling enterprises.

Precise Identification for Multiple Materials — Maximizing Purity

GroTech’s plastic color sorter features a self-developed multi-spectral recognition system that can accurately identify and separate common plastic types such as PVC, PET, PP, PE, and ABS. With the integration of high-resolution imaging and AI-based algorithms, the sorter distinguishes not only by color, but also by material and texture — achieving intelligent sorting of same-color-different-material or same-material-different-color particles.

GroTech Plastic Color Sorter

Whether dealing with industrial plastic scraps or post-consumer recyclables, the machine effectively detects and removes impurities, aged materials, and mixed-color particles — ensuring high purity, low loss, and high throughput.

Modular Design — Seamlessly Adapts to Diverse Production Lines

Designed with flexibility in mind, GroTech's sorter adopts a modular architecture, offering multiple channels, configurations, and capacity options. It supports both dry and wet sorting workflows, making it compatible with a wide range of production lines — with plug-and-play integration and minimal modifications required.

Intelligent System — Easy to Operate, Built for Stability

Equipped with an intuitive smart operating system and graphical interface, GroTech’s sorter allows for one-click start/stop, remote control,. Operators can be trained quickly, significantly reducing labor costs and simplifying maintenance.

The machine is built with industrial-grade components, ensuring long-term stable performance even under 24/7 high-intensity operation — making it ideal for plastic pellet factories, recycling centers, and waste sorting stations.

ZF500:GroTech Plastic Color Sorter

Proven Results Across China — Trusted by Industry Leaders

GroTech’s plastic sorting solutions have been successfully deployed across numerous provinces in China, including Jiangsu, Zhejiang, Guangdong, Sichuan, and Shandong. Clients have reported dramatic improvements in sorting efficiency and product quality, helping them stay competitive in an increasingly demanding market.

ZF500:GroTech Plastic Color Sorter

Smarter Sorting for a Greener Future

As a leading innovator in optical recognition and intelligent equipment,GroTech is committed to advancing smart sorting technologies through continuous innovation and dedicated service. Looking ahead, the company will continue to empower the plastic recycling industry with more intelligent, efficient, and eco-friendly solutions — helping to build a sustainable future, one sorted particle at a time.

AI revolution in the plastic woven valve bag industry How AI visual inspection equipment reshapes the production landscape

2025-07-25

In the plastic woven valve bag production workshop, there used to be the tedious and inefficient manual bag picking - workers stared at the bags on the assembly line day after day, trying to find holes, joints or bottom sticker deviation defects from the fast-moving cloth rolls, but fatigue always led to missed inspections, and high labor costs and unstable product quality became stumbling blocks to the development of enterprises. Today, the emergence of Gachn AI visual inspection system is bringing disruptive changes to this traditional industry with its "eagle eyes and golden eyes" precision and efficiency.

 

AI Vision Inspection System VS-Ⅲ for valve bag machine

 

Why must plastic woven valve bag companies embrace AI visual inspection?

The pain points of the traditional production model have long become an industry consensus. Raw material cloth rolls often have problems such as scratches, holes, and deviations of the warp and weft lines. Manual bag picking not only requires 4-5 workers per production line, but also is affected by emotions and fatigue, and the missed inspection rate remains high, resulting in an excessive scrap rate of finished bags. What's more difficult is that the current situation of difficulty in recruiting workers and rising labor costs year by year has put companies in a dilemma of "wanting to expand production but not being able to support workers."

 

The birth of the Gachn AI visual inspection system is precisely to solve these problems. As the core technological achievement of Gachn Jeenar this system realizes the full process intelligence from raw material detection to finished bag defect recognition through the combination of high-definition cameras and deep learning algorithms.

 

Gachn AI visual inspection system: more than "seeing", more about "understanding"

Understanding ordinary visual equipment,Gachn AI visual inspection system , has real "intelligent judgment" capabilities. It can accurately capture two types of key defects:

Raw material defects: including holes, joints, warp and weft offsets, abnormal scratches, etc. in the cloth roll, blocking the generation of waste from the source;

Bag making process defects: such as skewed corners of finished bags, no bottom stickers, bottom sticker folds, poor overlap, etc., to ensure zero defects in factory products. The "cleverness" of this system lies in its adaptive learning ability. When changing the production version, the equipment can automatically identify the inspection standards of the new specification bags without manual re-adjustment, which does not affect the normal production rhythm at all. The 0.05% rejection rate is far beyond the limit of manual inspection, making product quality stable at a new level.

 

Real benefits: money is saved and efficiency is improved

The practice of a cement valve bag enterprise in Anhui is the most convincing: after the introduction of the collection system, the number of workers on a single production line was reduced from 5 to 2, saving more than 200,000 yuan in labor costs each year; the reduction in material waste has reduced the cost of raw materials by 15%, and the scrap rate has dropped from 1% to below 0.1%, and the overall benefits have been significantly improved.

 

These achievements are derived from the four core advantages of the system:

Cost reduction: a single production line reduces 1-2 bag picking workers, and with the technology of single-side lamination and reduced overlap width, the annual cost savings can reach hundreds of thousands;

Efficiency improvement: a stable speed of 120-130 bags/minute, 7×24 hours of continuous operation, so that the production capacity can be easily increased by 30%;

Quality preservation: a scrap rate of less than 0.1% helps the company establish a "high quality" reputation in the fierce competition;

Intelligence: the one-key number change function realizes fast specification switching, and the electric control system with free upgrades within 3 years makes the equipment never outdated.

 

From detection to management: data-driven production upgrade

The value of Gachn AI visual inspection system is not limited to eliminating waste. The system automatically records all defect data, generates defect classification and proportion reports, and provides enterprises with clear quality improvement directions. For example, when the proportion of "bottom sticker offset" defects increases, managers can quickly trace back to the parameter deviation of the heat sealing process, realizing the transformation from "passive quality inspection" to "active optimization".

This digital management capability allows enterprise decision makers to gain insight into production bottlenecks through data and gradually build a "zero defect" production system. As a customer in Fujian reported: "After installing the system, we can clearly explain the distribution of defect types in each shift for the first time, and process improvement has a clear goal."

 

Choose Gachn AI visual inspection system , choose peace of mind: not only equipment, but also a long-term partner

Gachn provides customers with full life cycle protection: 1-3 days of fast installation cycle does not delay production, on-site training ensures that workers can quickly get started, and the free upgrade of the electronic control system within three years keeps the technology up to date. At present, this set of equipment has been adapted to all imported and domestic plastic woven valve bag bag making machine models, and is running stably on the production lines of customers in Anhui, Jiangxi, Fujian, Guangxi and other places. When AI visual inspection becomes the industry standard, choosing Gachn group means choosing lower costs, higher efficiency and more stable quality. In the wave of intelligent transformation of the plastic woven valve bag industry, early layout can seize the market opportunity early - after all, in the competition where quality and cost determine the outcome, the difference of 0.05% missed inspection rate may be the life and death line between enterprises.

 

Cooling Redefined The Secrets Behind Air-Cooled Scroll Chillers' Speed

2025-07-25

How Fast Can an Air-Cooled Scroll Chiller Cool? Air-cooled scroll chillers have become a go-to choice for commercial and industrial cooling applications thanks to their compact size, low noise, and high efficiency. But when it comes to cooling speed—how fast do they really work?
The answer depends on three key factors: Unlocking Cooling Speed: How Air-Cooled Scroll Chillers Deliver Results.

air-cooled scroll chiller fast cooling HVAC system


1. Design Matters: Single-Stage vs. Two-Stage Cooling

Cooling speed begins with design. Air-cooled scroll chillers typically come in single-stage or two-stage configurations. Two-stage units naturally offering enhanced cooling efficiency and faster results due to better refrigerant compression dynamics.
Moreover, state-of-the-art heat exchangers and optimized refrigerant circulation systems ensure seamless operation. When designed with precision, these systems achieve quicker cooling without compromising energy efficiency, making them ideal for high-demand environments.

2. Intelligent Features for Performance Boost

Modern air-cooled scroll chillers are equipped with smart control panels for precise temperature regulation and automated operations. These features:
• Eliminate manual intervention errors
• Enhance operational accuracy
• Optimize system performance in real-time
Many units also feature self-diagnosing capabilities. These systems can detect performance issues early and make automatic adjustments or issue alerts—reducing downtime and maintaining consistently fast cooling even under varying loads.


3. Maintenance: The Overlooked Performance Driver

No matter how advanced a chiller is, routine maintenance is crucial to sustaining its cooling speed. Key maintenance tasks include:
•  Regular cleaning or replacement of filters to ensure unobstructed airflow.
•  Periodic refrigerant top-ups or replacement to maintain optimal pressure.
•  Inspection and cleaning of heat exchanger surfaces to maximize heat transfer efficiency.

A well-maintained chiller operates at peak performance, delivering fast and reliable cooling over the long term. Neglecting these tasks, however, can lead to reduced efficiency and slower response times.


energy-efficient chiller smart chiller control system

Conclusion: Precision Is the Key to Cooling Speed

The cooling speed of an air-cooled scroll chiller isn’t just about compressor power—it's the result of intelligent design, smart functionality, and responsible maintenance.

For businesses aiming to enhance their cooling systems, investing in a well-designed, feature-rich chiller and maintaining it properly can unlock faster cooling, greater energy efficiency, and long-term reliability. It’s not just about staying cool—it’s about staying ahead.



Cut Costs, Not Performance Unlock the Hidden Power of Screw Compressor Waste Heat

2025-07-25

While screw air compressors are widely used, their energy consumption has become a key concern. Electricity accounts for 77% of total costs, followed by maintenance (18%), and equipment investment (only 5%). Thus, optimizing energy use through waste heat recovery is critical.

Screw air compressors


1. Common Heat Recovery Methods & Applications

Waste heat from air compression can be recycled via heat exchangers to warm water or air, used for heating, process needs, or preheating boiler feedwater. Systems include oil-injected and oil-free screw compressor heat recovery, based on cooling methods:

waste heat recovery


Cooling Methods: Air-cooled and water-cooled. Water cooling is preferred for better efficiency (higher specific heat) and lower temperatures, suited for most industrial settings.
• Heat Recovery Systems: Classified as air-cooled or water-cooled. Water-cooled systems dominate retrofits due to stable heat output and versatile hot water applications.


Advantages of Heat Recovery:

• Eco-friendly: No emissions, reduces energy waste.
• Cost-saving: Free hot water for daily use or heating.
• Enhances compressor performance: Lowers operating temperature, increases output, and extends oil life.
• Aligns with energy-saving policies, generating economic and social benefits.
energy efficiency water-cooled systems

2. Air-Cooled Heat Recovery Systems

These use heat exchangers to warm outdoor air for heating offices or workshops in winter (via adjustable dampers). In summer, hot air is exhausted. Simple, low-cost, and ideal for nearby heat users.



3. Water-Cooled Heat Recovery Systems

• Oil-injected Compressors: Recover heat from 80–100°C oil-air mixtures. Retrofits replace cooling towers with heat exchangers, producing hot water. Pros: Stable oil temperature, high efficiency. Cons: Prone to scale, limited auto-control.
• Oil-free Compressors: Handle 170–190°C compressed air.
o Primary Heat Exchange: Directly cools hot air for hot water. Pros: Stable air outlet temperature. Cons: Severe scaling, high maintenance.
o Secondary Heat Exchange: Adds a softened water loop to reduce scaling, improving efficiency and stability.

water-cooled chiller systems




The Ultimate Cooling Showdown Centrifugal vs. Screw Chillers – Which Powers Your Ice Thermal Storage Better

2025-07-25

In the pursuit of building energy efficiency, ice thermal storage systems stand out as a transformative solution. By producing ice during off-peak nighttime hours and utilizing it for cooling during daytime peak periods, these systems significantly cut energy costs and reduce grid strain.
At the core of this technology lies a critical decision: choosing the right chiller technology—centrifugal or screw. This guide explores their differences and offers insights into making the best choice for your specific needs.



dual-mode ice storage centrifugal chiller vs screw chiller


Centrifugal vs. Screw Chillers: Core Advantages


Centrifugal Chillers

Centrifugal units compress refrigerant using high-speed impellers, boasting high single-unit capacity (often >2,000 RT) and exceptional energy efficiency (IPLV ratings over 10.0). Ideal for super-large commercial projects, they maintain strong partial load performance between 40%–100%.
However, they are prone to surge effects at low loads and typically require variable frequency drives or multi-head designs, leading to higher initial costs.

Screw Chillers

Screw chillers rely on twin-rotor compression, offering a compact design, broad cooling capacity range (80–2,000 RT), and excellent load adaptability from 10% to 100%. They handle unstable grid conditions well and support modular expansion. While their COP is slightly lower than centrifugal models at full load, they come with 15–20% lower maintenance costs and better flexibility in mid-scale applications.

Scenario-Based Selection Guide

Large-Scale Complexes (>100,000㎡)

For massive developments, centrifugal chillers reduce system complexity. A data center project using three 2,000 RT centrifugal chillers achieved 30% energy cost savings, thanks to highly efficient ice production and melting cycles.

Mid-Sized Cooling Stations (50,000–100,000㎡)

In hospitals or university campuses, screw chillers offer modular control and automatic mode switching, cutting energy use by 22% annually in one case using 800 RT units.
Retrofit Projects or Historic Buildings
With limited space or height, screw chillers’ smaller footprint and lower vibration levels are ideal. A heritage building retrofit used noise-dampened screw chillers to meet a ≤65dB requirement—seamlessly integrating into the protected structure.

energy efficient chiller system large-scale building cooling



Lifecycle Cost Comparison (10-Year Outlook)

• Initial Investment: Centrifugal chillers cost 20–30% more, but fewer units are required at higher capacities.
• Operating Cost: Centrifugal models save 8–12% in electricity when running above 75% load.
• Maintenance Cost: Screw chillers save approx. ¥15,000 per unit annually due to simpler mechanical components.

4-Step Guide to Optimal Chiller Selection

1. Cooling Capacity:

1,500 RT → centrifugal
<800 RT → screw
In between? Analyze based on actual load curve

2. Load Fluctuation:

Daytime variations >40% → screw chillers offer superior adaptability

3. Electricity Pricing:

Off-peak/peak price ratio >3:1 → centrifugal chillers provide greater thermal storage ROI

4. Space Constraints:

Machine rooms <4m height or limited footprint → screw chillers are easier to install

Final Insights

Choosing between centrifugal and screw chillers isn’t about competition—it’s about complementing project-specific needs. With innovations like magnetic bearings and variable-speed drives, both technologies are advancing rapidly.
For dual-mode ice storage systems, optimal results require a comprehensive evaluation of cooling demand, energy pricing, space limitations, and long-term ROI. With careful planning, your chiller system can become a high-value investment that offers unmatched efficiency, reliability, and sustainability.





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